SmartInspector® Vision Inspection System

SmartInspector® Vision Inspection System

SmartInspector® is a compact, plug-and-play vision inspection system from TriVision that installs directly onto existing conveyors using brackets or stands. Available in multiple sizes for conveyor widths up to 340 mm, it performs label and artwork, print, and barcode inspection at speeds up to 800 mm/s across all packaging types. The standard configuration includes a top camera, with bottom and side camera options available. Built from stainless steel AISI 316, running on Windows 11 IoT Enterprise LTSC with TriVision’s software, and connecting via OPC UA and REST, SmartInspector® delivers essential automated quality control with a minimal footprint and straightforward line integration.

Product Details

SmartInspector®: Plug-and-Play Machine Vision for Any Packaging Line

The SmartInspector® from TriVision is a compact, plug-and-play vision inspection system designed for straightforward installation on existing conveyors. Powered by TriVision’s intuitive vision software, SmartInspector® performs essential label and artwork, print, and barcode inspection across any type of packaging — with a minimal footprint and without requiring significant line modification or infrastructure investment.

Simple Installation on Existing Conveyors

SmartInspector® mounts directly onto existing conveyor infrastructure using brackets or stands, depending on shop floor conditions. The system is scalable and available in multiple sizes to accommodate different conveyor widths up to 340 mm, making it straightforward to deploy across a range of production line layouts without redesigning the line. A top camera is included as standard, with bottom and side camera configurations also available to extend inspection coverage where required.

Essential Inspection Across All Packaging Types

TriVision’s vision technology enables SmartInspector® to perform thorough label and artwork verification, print quality assessment, and barcode inspection across a wide range of packaging formats, handling products up to 150H × 280W × 280D mm at conveyor speeds up to 800 mm/s. An optional mechanical pusher ejector mechanism can be added to automate rejection of non-conforming products directly on the line.

Robust Construction with a Minimalist Design

The main structure is constructed from stainless steel AISI 316, with encapsulated parts in stainless steel AISI 304, housed in an 885H × 600W × 460D mm enclosure. The minimalist, scalable design keeps the installation footprint small while maintaining the build quality expected in food and pharmaceutical production environments.

Industrial Computing and Open Connectivity

SmartInspector® runs on Windows 11 IoT Enterprise LTSC with an industrial PC, providing a familiar and stable operating environment. The 15.6-inch full HD multi-touch panel delivers an intuitive operator interface, while Gigabit Ethernet, Digital I/O, OPC UA, and REST connectivity enable integration with factory data systems and MES platforms across all supported languages.

Quality Control Without Complexity

With its scalable design, simple conveyor installation, and TriVision’s proven vision software, SmartInspector® gives manufacturers an accessible route to reliable, automated packaging inspection — without the cost, footprint, or complexity of a full standalone inspection unit.

Certifications

Specifications

Cameras: AV Mako G-507C PoE

Max. product dimensions (H × W × D): 150 × 280 × 280 mm

Max. conveyor speed: 800 mm/s

Material (main structure): Stainless steel AISI 316

Material (encapsulated parts): Stainless steel AISI 304

System dimensions (H × W × D): 885 × 600 × 460 mm

Maximum conveyor belt width: 340 mm

Ejector mechanism: Mechanical pusher (optional)

Processing system: Industrial PC

Operating system: Windows 11 IoT Enterprise LTSC

Interface: Gigabit Ethernet and Digital I/O

Communication protocol: OPC UA and REST

HMI: 15.6" full HD multi-touch panel

Languages: All languages available

Power supply: 230 VAC, 50 Hz, max 13 A

Power consumption: 0.5 kW

Pneumatic supply: On request

Applications

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