FT-200 Series Filling Machine for Conveyor Systems

FT-200 Series Filling Machine for Conveyor Systems

Each system is built to order, tailored to your unique specifications. Contact us to discuss your requirements and configure the ideal solution.

This versatile filling system is designed for precision, safety, and flexibility across a wide range of containers, from 20 ltr pails to 1000 ltr IBCs. It features easy-to-clean nozzles, options for top-fill non-foaming or bottom-fill foaming applications, and ATEX compliance for hazardous environments. Mobile or skid-mounted platforms include wheels or fork lift points, and the system integrates with weigh platforms, flow meters, or your existing equipment.

Key functionalities include overfill protection, lift-with-weight control, nitrogen purging, fume extraction, and CIP attachments for safe cleaning. Filling nozzles are available in stainless steel, PVDF, PVC, HASTELLOY, or PTFE, with internal or external opening options. The system can interface with various pumps, conveyors, and flexible hoses, while the Earth-Rite system ensures safe static grounding for drums, IBCs, railcars, and mobile tanks.

Designed for efficiency and reliability, this filling solution adapts to diverse production needs while maintaining safety and accuracy.

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Product Details

Features

  • Easy strip down nozzle for cleaning
  • Multi-On-Pallet
  • Suitable for none foaming (Top Fill) & foaming (Bottom Fill)
  • Weights and Measures (DTI) approved
  • Mobile platforms complete with wheels or fork lift points
  • ATEX compliant
  • Interfaced with weigh platform, flow meter or mass flow meter
  • Choice of weigh indicators / platforms or alternatively use your existing equipment
  • Internal opening nozzle for open top containers / pails (optional)

Capacity

Weigh range of 20ltr – 1000ltr+

  • 16 x 20ltr/25ltr containers (max 2 layers total of 32 per pallet)
  • 4 x 205ltr drums
  • 1 x 1000ltr IBC container

Filling Nozzle
The filling nozzle is made from 316 stainless steel as standard, we can also manufacture these in PVDF, PVC, HASTELLOY and PTFE, there are 2 types of filling nozzle; external opening (fitted as standard) or internal opening (used on open top pails/drums), these can be either top fill for non-foaming products or bottom fill for foaming.

Lift with Weight
When using our bottom fill nozzle we have the capability of a lift with weight operation, using our standard indicator you can adjust the target weight to control the lift set points, enabling you to keep the filling nozzle out or In of the product as much as you require.

Overfill Protection
The overfill protection system is designed into the filling nozzle; this system would/could be used as a fail safe shut off should there be a fault during a fill or to stop you filling the same container twice.

Nitrogen Purge
The nitrogen purge system has been designed into the filling lance and is used prior or during a fill process.

Clip Attachments
The CIP attachment is connected onto the bottom of our filling lance to enable the waste product/water that is used to clean through the system to be dispersed into a waste container or drain.

Fume Extraction
We have available 2 types of extraction hoods that we can fit, these fit around the filling nozzle sitting just above the bung hole.

Pumps
All of our filling machines can be interfaced with a variety of pumps whether new or existing.

Skid Mounted / Mobile
The skid is designed to be movable there are a few options below:-

  • Built with fork lift truck mountings + leveling feet
  • Built with wheels + leveling feet
  • Built on a base to hold a pump and fixed directly to the floor.

Flexable Hose
Flow Tronix Ltd. can also provide flexible hoses for all needs such as Flange, BSP and Union Clamp end connections, various braiding and internal linings available.

Earth-Rite Systems
The Earth-Rite PLUS is an extremely versatile system that may be used to monitor static earth conditions on a wide range of plant equipment, including Mobile Tanks, Railcars, IBC’s, Drums and Containers.

Conveyor Systems
Our filling systems can be interfaced in to conveyor systems either Powered or gravity.

Certifications

Specifications

Capacity:

  • Weigh range: 20 ltr – 1000 ltr+
  • Containers per pallet:
  • 16 × 20 ltr / 25 ltr (max 2 layers, 32 total)
  • 4 × 205 ltr drums
  • 1 × 1000 ltr IBC

Nozzle:

  • Materials: 316 Stainless Steel (standard), PVDF, PVC, HASTELLOY, PTFE (optional)
  • Types: External opening (standard), Internal opening (for open-top containers)
  • Filling: Top fill (non-foaming), Bottom fill (foaming)
  • Features: Easy strip-down for cleaning, lift-with-weight operation, overfill protection, nitrogen purge

Platforms & Mobility:

  • Mobile platforms with wheels or fork lift points
  • Skid-mounted options:
  • Fork lift mountings + leveling feet
  • Wheels + leveling feet
  • Fixed base to hold pump

Integration & Control:

  • Interfaced with weigh platform, flow meter, or mass flow meter
  • Choice of weigh indicators / platforms or use existing equipment
  • Conveyor compatibility: powered or gravity-fed
  • Pump compatibility: new or existing

Safety & Compliance:

  • ATEX compliant
  • Weights and Measures (DTI) approved
  • Earth-Rite PLUS static grounding system for drums, IBCs, railcars, and mobile tanks
  • Fume extraction hoods (2 types available)
  • CIP (Clean-in-Place) attachments for safe cleaning

Hoses & Connections:

  • Flexible hoses with Flange, BSP, or Union Clamp ends
  • Various braiding and internal lining options

Applications

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