FT-100 Series Filling Machine for Multi-Container and Multi-Layer Filling Applications

FT-100 Series Filling Machine for Multi-Container and Multi-Layer Filling Applications

Each system is built to order, tailored to your unique specifications. Contact us to discuss your requirements and configure the ideal solution.


The FT-100 filling system is a versatile, high-precision solution designed for efficient handling of containers from 20 litres up to 1000 litres. Its key features include easy-clean, quick-strip nozzles, ATEX compliance, DTI-approved weighing, and compatibility with both foaming (bottom fill) and non-foaming (top fill) products. Mobile platforms with wheels or forklift points allow flexible deployment, while nozzles are available in 316 stainless steel, Hastelloy, or PVDF with PTFE and Viton seals. The system can interface with weigh platforms, flow meters, or mass flow meters, and supports a range of container types, including drums, IBCs, and open-top pails. Optional extras such as overfill protection, nitrogen purge, fume extraction, lift-with-weight control, flexible hoses, and conveyor integration provide a fully customizable, safe, and efficient filling operation.

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Product Details

Main Features

  • Easy strip down nozzle for cleaning
  • Multi-On-Pallet
  • Suitable for none foaming (Top Fill) & foaming (Bottom Fill)
  • Weights and Measures (DTI) approved
  • ATEX compliant
  • Mobile platforms complete with wheels or fork lift points
  • Nozzles manufactured from 316 stainless steel, Hastelloy or PVDF with PTFE and Viton seals
  • Interfaced with weigh platform, flow meter or mass flow meter
  • Choice of weigh indicators / platforms or alternatively use your existing equipment
  • Internal opening nozzle for open top containers / pails (optional)

Capacity

Weigh range of 20ltr – 1000ltr+

  • 16 x 20ltr/25ltr containers (max 2 layers total of 32 per pallet)
  • 4 x 205ltr drums
  • 1 x 1000ltr IBC container

Optional Extras

Filling Nozzle
The filling nozzle is made from 316 stainless steel as standard, we can also manufacture these in PVDF, PVC, HASTELLOY and PTFE, there are 2 types of filling nozzle; external opening (fitted as standard) or internal opening (used on open top pails/drums), these can be either top fill for non-foaming products or bottom fill for foaming.

Lift with Weight
When using our bottom fill nozzle we have the capability of a lift with weight operation, using our standard indicator you can adjust the target weight to control the lift set points, enabling you to keep the filling nozzle out or In of the product as much as you require.

Overfill Protection
The overfill protection system is designed into the filling nozzle; this system would/could be used as a fail safe shut off should there be a fault during a fill or to stop you filling the same container twice.

Nitrogen Purge
The nitrogen purge system has been designed into the filling lance and is used prior or during a fill process.

Clip Attachments
The CIP attachment is connected onto the bottom of our filling lance to enable the waste product/water that is used to clean through the system to be dispersed into a waste container or drain.

Fume Extraction
We have available 2 types of extraction hoods that we can fit, these fit around the filling nozzle sitting just above the bung hole.

Pumps
All of our filling machines can be interfaced with a variety of pumps whether new or existing.

Skid Mounted / Mobile
The skid is designed to be movable there are a few options below:-

  • Built with fork lift truck mountings + leveling feet
  • Built with wheels + leveling feet
  • Built on a base to hold a pump and fixed directly to the floor.

Flexable Hose
Flow Tronix Ltd. can also provide flexible hoses for all needs such as Flange, BSP and Union Clamp end connections, various braiding and internal linings available.

Earth-Rite Systems
The Earth-Rite PLUS is an extremely versatile system that may be used to monitor static earth conditions on a wide range of plant equipment, including Mobile Tanks, Railcars, IBC’s, Drums and Containers.

Conveyor Systems
Our filling systems can be interfaced in to conveyor systems either Powered or gravity.

Certifications

Specifications

Main Features:

  • Easy strip-down nozzle for cleaning
  • Multi-On-Pallet capability
  • Suitable for non-foaming (Top Fill) and foaming (Bottom Fill) products
  • Weights and Measures (DTI) approved
  • ATEX compliant
  • Mobile platforms with wheels or forklift points
  • Nozzles manufactured from 316 stainless steel, Hastelloy, or PVDF with PTFE and Viton seals
  • Interfaces with weigh platform, flow meter, or mass flow meter
  • Choice of weigh indicators/platforms or use existing equipment
  • Optional internal opening nozzle for open-top containers/pails

Capacity:

  • Weigh range: 20 L – 1000 L+
  • Container handling:
  • 16 × 20 L/25 L containers (max 2 layers, 32 per pallet)
  • 4 × 205 L drums
  • 1 × 1000 L IBC container

Optional Extras:

  • Filling Nozzle: 316 stainless steel standard, also available in PVDF, PVC, Hastelloy, PTFE; top fill or bottom fill; internal or external opening
  • Lift with Weight: Adjust target weight to control nozzle lift points for bottomfill operations
  • Overfill Protection: Integrated fail-safe shut-off
  • Nitrogen Purge: For pre-fill or during fill operations
  • Clip Attachments: CIP attachment to direct cleaning waste to drain or container
  • Fume Extraction: Two types of extraction hoods available
  • Pumps: Compatible with new or existing pumps
  • Skid Mounted / Mobile Options:
  • Forklift mountings with leveling feet
  • Wheels with leveling feet
  • Base for pump, fixed to floor
  • Flexible Hose: Various end connections (Flange, BSP, Union Clamp), braiding, and linings available
  • Earth-Rite Systems: Monitors static earth for mobile tanks, railcars, IBCs, drums, and containers

Conveyor Systems: Integration with powered or gravity conveyors

Applications

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